Automated processes and integrated technologies
Automated processes and integrated technologies
The NewTop Automatic System combines advanced automated processes with seamlessly integrated technologies to enable a fully intelligent and interconnected manufacturing environment. From machining, forming, and tapping to laser marking, inspection, cleaning, and final packaging, every stage of production operates under synchronized digital control. Robotics, servo-driven equipment, smart sensors, and high-speed communication networks ensure precise coordination between stations, while PLCs, motion controllers, and vision inspection systems guarantee consistent product quality. Through real-time data exchange and centralized monitoring, the entire line adapts dynamically to production demands, detects abnormalities instantly, and optimizes performance without human intervention. This integration of automated workflows and intelligent technologies significantly enhances efficiency, reduces operational errors, and ensures stable, high-throughput manufacturing.
PROCESS AND INTEGRATION TECHNOLOGY
Cleaning
Automated cleaning systems remove oil, dust, metal chips, and contaminants from parts to ensure high-quality assembly and consistent machining performance.
Marking
Laser marking or coding is applied for product identification, batch information, and traceability throughout the manufacturing process.
Labeling
Automated labeling machines apply product, barcode, or QR labels accurately and consistently for logistics and quality tracking.
Welding
Robotic or automated welding ensures strong, reliable joints with consistent heat control and precision for metal components.
Riveting
Automated riveting machines provide stable, repeatable fastening for structural components without damaging materials.
Screwing
Automatic screw tightening units apply precise torque settings to ensure secure and uniform fastening across assembly stations.
Stamping/Punching
High-speed stamping and punching machines shape, cut, or form metal sheets with accuracy for mass-production parts.
Striping/Cutting
Precision stripping and cutting equipment handles cables, tubes, and materials with consistent length and clean edges.
Test as Customer
Custom testing stations are configured based on customer requirements, enabling electrical, mechanical, durability, or performance testing.
Forming
Material forming processes shape components into required geometries using mechanical force, pressure, or specialized tooling.
Crimping
Crimping machines compress or deform materials to create secure mechanical connections, commonly used for connectors and terminals.
Oiling/Greasing
Automated lubrication systems apply oil or grease accurately to reduce friction, support assembly, and protect against wear.
Gluing (Special Craftsmanship)
Controlled adhesive dispensing ensures precise bonding for components requiring sealing, fixation, or special adhesive application.
Heat Staking
Thermal staking uses controlled heat to reshape plastic posts or components for durable and clean fastening solutions.
Vision Inspection
High-resolution camera systems check dimensions, surface defects, alignment, and quality using AI or rule-based inspection.
Special Craftsmanship for Customization
Tailored processing steps, assembly methods, or technologies are designed specifically to meet unique customer product needs.
Digital Software
Software platforms integrate with MES/ERP systems for real-time monitoring, data analytics, traceability, quality control, and digital factory management.